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Uncorking the Possibilities

Thanks to years-long work with the material, product designer Daniel Michalik has become a leading advocate for cork.

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Howl8 ft3 Daniel Michalik 05
A behind-the-scenes look of cork’s journey from raw material to refined object in Michalik’s Brooklyn studio.
Photo courtesy of Daniel Michalik
Howl8 ft3 taking something 02
Descortiçadores harvest the bark from a mature cork tree, a process that can take place approximately every nine years.
Photo courtesy of Daniel Michalik
Howl8 ft3 Amorim Cork
A collaboration between Parsons School of Design—where Michalik is an assistant professor of product and industrial design—and Cortiçeira Amorim.
Photo courtesy of Daniel Michalik
Howl8 ft3 studio view
Michalik’s exploration of cork beams has yielded a series of designs that includes Striated Chair #1 (2022).
Photo courtesy of Daniel Michalik
— Your first encounter with cork, as a graduate student, was not planned.

I came across some cork that a man­u­fac­tur­er was try­ing to get rid of, so I found myself with three valu­able things: a large amount of mate­r­i­al; my school’s well-equipped stu­dio space; and the time to focus on work from a spec­u­la­tive per­spec­tive. I dis­cov­ered that cork does things that no oth­er mate­r­i­al can quite do. It bends and flex­es and com­press­es. There was also the psy­cho­log­i­cal aspect of it. Peo­ple had an emo­tion­al response to an object, because we have a col­lec­tive under­stand­ing of cork, but they saw it used in a way they nev­er expe­ri­enced. I had the oppor­tu­ni­ty to change the con­text around objects, which gave me the inspi­ra­tion to keep going. 

— How did you see your career unfolding from that realization?

At the time, mass man­u­fac­tur­ers had not exper­i­ment­ed with cork, so I quick­ly learned how to design things that were unique to cork as a mate­r­i­al, and which I could man­u­fac­ture in my own stu­dio or with close col­lab­o­ra­tors nearby.

— Did you envision your work as a complement to companies like Wolf-Gordon, which uses cork in earnest, as an antidote to the decline of the natural cork wine stopper?

I first got involved with cork in the mid-2000s, about six to eight years after screw caps and plas­tic stop­pers had real­ly hit the mar­ket and under­cut the nat­ur­al cork indus­try. In the past 10 years, nat­ur­al cork has rebound­ed to a pre-screw­caps lev­el, because the indus­try has leaned into the eco­log­i­cal­ly regen­er­a­tive nature of the mate­r­i­al and elim­i­nat­ed the spoilage effect that nat­ur­al cork could some­times have on wine. All that said, the pro­duc­tion of cork wine stop­pers is inex­tri­ca­bly linked to the cork I use, which is waste mate­r­i­al from the pro­duc­tion of those stop­pers. If we can pro­mote the pro­duc­tion of nat­ur­al cork stop­pers, we increase the sup­ply of cork build­ing mate­ri­als, there­by low­er­ing their cost. All these mar­ket forces are interlinked.

— Considering how many decades it takes for cork trees to mature and produce harvestable material, is there much potential to reduce cost?

The for­est can only pro­duce so much mate­r­i­al, and no cork grow­er wants to over­stress the trees. They have to stick to a very strict har­vest­ing sched­ule, and they have to hire skilled and well-paid peo­ple to har­vest the trees. Yet peo­ple who see cork as an excit­ing new mate­r­i­al in archi­tec­ture and inte­ri­ors want to bring the cost down, and one way to do so is to increase the supply.

— And this is why, in addition to designing and teaching, advocacy is now part of your day-to-day professional life?

I col­lab­o­rate with a lot of indus­tri­al part­ners in Por­tu­gal and Spain, and with design firms that are inter­est­ed in using cork on much larg­er-scale projects. I’m also work­ing on a strate­gic project about increas­ing the sup­ply of nat­ur­al cork on the world mar­ket while also heal­ing the nat­ur­al sys­tems that sup­port cork trees: the more I learn about the agri­cul­tur­al sys­tems of cork, the more I real­ize we can be plant­i­ng cork forests through­out the world — and that nat­ur­al sys­tems will ben­e­fit as a result.

— What are those benefits?

I would say that a thriv­ing, work­ing cork for­est has four pos­i­tive char­ac­ter­is­tics, eco­log­i­cal­ly speak­ing. One is the car­bon seques­tra­tion. These forests are sink­ing car­bon from our atmos­phere. The sec­ond has to do with the com­plex­i­ty of the root sys­tems with­in the cork forests, which help to pro­tect soil struc­ture. Three is that, with­in a thriv­ing for­est, you have thriv­ing bio­di­ver­si­ty. And num­ber four, cork trees are nat­u­ral­ly fire-resis­tant. I imag­ine plant­i­ng cork forests in cen­tral California.

— So, while they’re maturing, cork trees can do the work of protecting ecosystems. Perhaps that can figure into landowners’ cost-benefit analyses.

The oth­er oppor­tu­ni­ty con­cerns reclaim­ing used cork stop­pers. Cork is almost infi­nite­ly recy­clable, and you can recy­cle cork stop­pers into build­ing mate­ri­als. Cur­rent­ly, there is not a robust infra­struc­ture for col­lec­tion, nor a sys­tem for reusing those cork stop­pers. We need to build net­works of col­lec­tion facil­i­ties and pro­cess­ing points.

— Do you feel optimistic about these paths forward?

Peo­ple who work with land look for the quick­est and biggest return on invest­ment. It’s a major threat, because in cork regions where tourism is surg­ing, like Por­tu­gal, build­ing a lux­u­ry devel­op­ment that depletes the water table and dam­ages forests offers quick­er, big­ger returns than stew­ard­ing a cork for­est. I can’t blame a landown­er for want­i­ng a return on invest­ment, but the more that we can com­mu­ni­cate the oppor­tu­ni­ties of cork, the more we can fight against threats.

— Your first encounter with cork, as a graduate student, was not planned.

I came across some cork that a man­u­fac­tur­er was try­ing to get rid of, so I found myself with three valu­able things: a large amount of mate­r­i­al; my school’s well-equipped stu­dio space; and the time to focus on work from a spec­u­la­tive per­spec­tive. I dis­cov­ered that cork does things that no oth­er mate­r­i­al can quite do. It bends and flex­es and com­press­es. There was also the psy­cho­log­i­cal aspect of it. Peo­ple had an emo­tion­al response to an object, because we have a col­lec­tive under­stand­ing of cork, but they saw it used in a way they nev­er expe­ri­enced. I had the oppor­tu­ni­ty to change the con­text around objects, which gave me the inspi­ra­tion to keep going. 

— How did you see your career unfolding from that realization?

At the time, mass man­u­fac­tur­ers had not exper­i­ment­ed with cork, so I quick­ly learned how to design things that were unique to cork as a mate­r­i­al, and which I could man­u­fac­ture in my own stu­dio or with close col­lab­o­ra­tors nearby.

— Did you envision your work as a complement to companies like Wolf-Gordon, which uses cork in earnest, as an antidote to the decline of the natural cork wine stopper?

I first got involved with cork in the mid-2000s, about six to eight years after screw caps and plas­tic stop­pers had real­ly hit the mar­ket and under­cut the nat­ur­al cork indus­try. In the past 10 years, nat­ur­al cork has rebound­ed to a pre-screw­caps lev­el, because the indus­try has leaned into the eco­log­i­cal­ly regen­er­a­tive nature of the mate­r­i­al and elim­i­nat­ed the spoilage effect that nat­ur­al cork could some­times have on wine. All that said, the pro­duc­tion of cork wine stop­pers is inex­tri­ca­bly linked to the cork I use, which is waste mate­r­i­al from the pro­duc­tion of those stop­pers. If we can pro­mote the pro­duc­tion of nat­ur­al cork stop­pers, we increase the sup­ply of cork build­ing mate­ri­als, there­by low­er­ing their cost. All these mar­ket forces are interlinked.

Howl8 ft3 Daniel Michalik 05
A behind-the-scenes look of cork’s journey from raw material to refined object in Michalik’s Brooklyn studio.
Photo courtesy of Daniel Michalik
— Considering how many decades it takes for cork trees to mature and produce harvestable material, is there much potential to reduce cost?

The for­est can only pro­duce so much mate­r­i­al, and no cork grow­er wants to over­stress the trees. They have to stick to a very strict har­vest­ing sched­ule, and they have to hire skilled and well-paid peo­ple to har­vest the trees. Yet peo­ple who see cork as an excit­ing new mate­r­i­al in archi­tec­ture and inte­ri­ors want to bring the cost down, and one way to do so is to increase the supply.

Howl8 ft3 taking something 02
Descortiçadores harvest the bark from a mature cork tree, a process that can take place approximately every nine years.
Photo courtesy of Daniel Michalik
— And this is why, in addition to designing and teaching, advocacy is now part of your day-to-day professional life?

I col­lab­o­rate with a lot of indus­tri­al part­ners in Por­tu­gal and Spain, and with design firms that are inter­est­ed in using cork on much larg­er-scale projects. I’m also work­ing on a strate­gic project about increas­ing the sup­ply of nat­ur­al cork on the world mar­ket while also heal­ing the nat­ur­al sys­tems that sup­port cork trees: the more I learn about the agri­cul­tur­al sys­tems of cork, the more I real­ize we can be plant­i­ng cork forests through­out the world — and that nat­ur­al sys­tems will ben­e­fit as a result.

— What are those benefits?

I would say that a thriv­ing, work­ing cork for­est has four pos­i­tive char­ac­ter­is­tics, eco­log­i­cal­ly speak­ing. One is the car­bon seques­tra­tion. These forests are sink­ing car­bon from our atmos­phere. The sec­ond has to do with the com­plex­i­ty of the root sys­tems with­in the cork forests, which help to pro­tect soil struc­ture. Three is that, with­in a thriv­ing for­est, you have thriv­ing bio­di­ver­si­ty. And num­ber four, cork trees are nat­u­ral­ly fire-resis­tant. I imag­ine plant­i­ng cork forests in cen­tral California.

Howl8 ft3 Amorim Cork
A collaboration between Parsons School of Design—where Michalik is an assistant professor of product and industrial design—and Cortiçeira Amorim.
Photo courtesy of Daniel Michalik
— So, while they’re maturing, cork trees can do the work of protecting ecosystems. Perhaps that can figure into landowners’ cost-benefit analyses.

The oth­er oppor­tu­ni­ty con­cerns reclaim­ing used cork stop­pers. Cork is almost infi­nite­ly recy­clable, and you can recy­cle cork stop­pers into build­ing mate­ri­als. Cur­rent­ly, there is not a robust infra­struc­ture for col­lec­tion, nor a sys­tem for reusing those cork stop­pers. We need to build net­works of col­lec­tion facil­i­ties and pro­cess­ing points.

— Do you feel optimistic about these paths forward?

Peo­ple who work with land look for the quick­est and biggest return on invest­ment. It’s a major threat, because in cork regions where tourism is surg­ing, like Por­tu­gal, build­ing a lux­u­ry devel­op­ment that depletes the water table and dam­ages forests offers quick­er, big­ger returns than stew­ard­ing a cork for­est. I can’t blame a landown­er for want­i­ng a return on invest­ment, but the more that we can com­mu­ni­cate the oppor­tu­ni­ties of cork, the more we can fight against threats.

Howl8 ft3 studio view
Michalik’s exploration of cork beams has yielded a series of designs that includes Striated Chair #1 (2022).
Photo courtesy of Daniel Michalik